Here’s how Poly Pipe reduces irrigation costs compared to other traditional systems
some RC PolyPipes in the wild
Here’s how Poly Pipe reduces irrigation costs compared to
Other traditional systems
Lower Initial Investment
Poly Pipe has a lower upfront cost compared to other traditional systems , with fewer components and simpler setup. Other traditional systems require a high initial investment in machinery and installation, making them more expensive from the start.
Reduced Labor Costs
Poly Pipe is easy to install and maintain, requiring minimal labor. In contrast, other traditional systems need regular monitoring and repairs, increasing labor costs over time.
Minimal Water Loss
Poly Pipe reduces water loss by delivering water directly to crops, making it highly efficient. Other traditional systems lose water through evaporation and wind drift, leading to higher water usage.
Customizable Irrigation Layout
Poly Pipe is versatile, adapting to various field shapes. Other traditional systems are limited to circular fields, making them less efficient in irregular areas and leading to over- or under-irrigation.
Energy Efficiency
Poly Pipe uses low-pressure water systems, reducing energy costs. Other traditional systems rely on motors and pumps, consuming more energy and driving up operational costs.
Lower Maintenance Costs
Poly Pipe requires minimal maintenance, with no moving parts to service. Other traditional systems need regular maintenance on motors and sprinklers, resulting in higher upkeep costs.
Flexibility and Versatility
Poly Pipe is flexible and can be adapted for different crops and terrains. Other traditional systems are fixed installations, limiting their versatility and making adjustments costly.
Longer Lifespan
Poly Pipe lasts multiple seasons with proper care, reducing replacement costs. Other traditional systems experience more wear and require frequent part replacements.
Conclusion
RC Poly Pipe is an excellent choice for farmers seeking a cost-effective, low-maintenance, and energy-efficient irrigation solution. Compared to other traditional systems, Poly Pipe reduces installation, labor, water, and maintenance costs while offering more flexibility and adaptability to different field layouts. By lowering both upfront and operational costs, RC Poly Pipe helps farmers maximize their water resources and reduce long-term irrigation expenses.
Poly pipe Specifications
Polypipe Specifications
Material Specifications:
Material: High-density polyethylene plastic.
Flexibility: More adaptable and less brittle. User-friendly.
Resistance: Specially treated for UV resistance and durability against environmental wear.
Product Dimensions:
Diameter Options: Ranging from 760 cm (300 inches)
Lengths Available: Sold in 35 to 55 kg Rolls where 35 kg = 100m
Minimum order size = 35 kg
Installation Instructions
General Guidelines
Suitable Terrain: RC Poly Pipe is best used on level grade farms and cannot move water uphill or over slopes. Ideal for headlands that are level or have a slight downgrade.
Sloped Headlands: For headlands with a downgrade exceeding 0.61 to 0.91 meter per 305 meter, intermittent restrictions may be needed in the Poly Pipe line to maintain even water flow.
Adequate Waterhead: Ensure a minimum of 1.8 meter of waterhead (the height of the water surface above ground level) for smooth water entry and distribution across level or slightly downgraded headlands.
Pressure Relief Vents
Air Vent at Connection: Install an open-topped air vent at the tubing connection to release excess trapped air and prevent tubing bursts. if you don't have an air vent a simple 1 cm^2 hol
Extended RC Poly Pipe Runs : Use pressure relief vents ( 1 cm x 1 cm openings ) on long Poly Pipe runs to avoid damage.
Pump Water Source: Place an air vent 3 meter from the discharge pipe and at higher points in the RC Poly Pipe system. Pump system of
150 000 to 350 000 Liters per hour is recommended. Depending on size of area you would like to irrigate
Operation
Controlled Water Flow: Begin with a low water flow and gradually increase it to full capacity, the more water the better.
Gate Installation: As the RC Poly Pipe fills, create gate holes or install adjustable gates between the 2 and 3 o'clock positions. Consult with RC Poly Pipe for recommended flow rates based on your soil type and conditions.
Note:
Guidance Only: These instructions serve as a general guide. Environmental and field conditions may require adjustments to these steps for your specific operation.
Installation Instructions
General Guidelines
Suitable Terrain: RC POLY-PIPE is best used on level grade farms and cannot move water uphill or over slopes. Ideal for headlands that are level or have a slight downgrade.
Sloped Headlands: For headlands with a downgrade exceeding 0.61 to 0.91 meter per 305 meter, intermittent restrictions may be needed in the POLY-PIPE line to maintain even water flow.
Adequate Waterhead: Ensure a minimum of 1.8 meter of waterhead (the height of the water surface above ground level) for smooth water entry and distribution across level or slightly downgraded headlands.
Pressure Relief Vents
Air Vent at Connection: Install an open-topped air vent at the tubing connection to release excess trapped air and prevent tubing bursts. if you don't have an air vent a simple 1 cm^2 hol
Extended RC Poly Pipe Runs : Use pressure relief vents ( 1 cm x 1 cm openings ) on long Poly Pipe runs to avoid damage.
Pump Water Source: Place an air vent 3 meter from the discharge pipe and at higher points in the RC Poly Pipe system. Pump system of
150 000 to 350 000 Liters per hour is recommended. Depending on size of area you would like to irrigate
Operation
Controlled Water Flow: Begin with a low water flow and gradually increase it to full capacity, the more water the better.
Gate Installation: As the RC POLY-PIPE fills, create gate holes or install adjustable gates between the 2 and 3 o'clock positions. Consult with RC Poly Pipe for recommended flow rates based on your soil type and conditions.
Note:
Guidance Only: These instructions serve as a general guide. Environmental and field conditions may require adjustments to these steps for your specific operation.
Connection Instructions
A. Check Pipe Size and Surface
Ensure the diameter of the discharge pipe is equal to or smaller than the RC POLY-PIPE being attached. Smooth or tape any rough or sharp edges before making the connection. (You can use a empty 20 L oil can old or new for this by cutting it open. Then follow the instructions as indicated in the images. )
B. Fold Back Tubing
Fold about 0.3 meters (30 cm) of the Poly-Pipe back onto itself to create a double layer over the pipeline. Fasten the folded section with a large hose clamp or large cable ties.
C. Support the Tubing
Make sure the connection is at ground level or supported with dirt to prevent the Poly Pipe from hanging. Leave some slack at the water source to avoid the Poly Pipe from being pulled off the connection.
RC Poly Pipe Laying Instructions
D. Ease Initial Strain on Connection
Pull the Poly Pipe across the headlands, by inserting a pipe through the Poly Pipe roll and have two people carry the roll. Have someone hold the Poly Pipe at the discharge connection until the tension is released. You can also use machinery as indicated in the image.
E. Trenching
Lay Poly Pipe evenly in a continuous trench that is half the diameter of the Poly Pipe in depth and equal to the diameter in width. This prevents the Poly pipe from rolling when filled with water.
F. 90-Degree Turns
RC Poly Pipe can make 90-degree turns with a 1.8 to 2.4-meter radius. Ensure the trench radius is even on all corners.
G. Secure Poly Pipe in Place
Place a shovel of dirt every 4.5 to 6.1 meter to keep the Poly Pipe in place during installation and maintain proper tension for smooth unrolling.
H. Pipe End
For irrigation, position the open discharge end of the Poly Pipe over a berm approximately 1 meter high to prevent excess pressure buildup and avoid system damage.
I. Do Not Tie the poly pipe End
Tying the Poly Pipe end will cause pressure buildup and could burst the pipe. (Thus we do not recommend tying , but it can still work. )
J. Venting
Proper venting is crucial to avoid issues. Place an open top vent about 3 meters from the water source to release air buildup, which restricts water flow and increases pressure. Additional vents may be needed at high points, usually created by punching gates (holes) into the top of the Poly Pipe.
Connection Instructions
A. Check Pipe Size and Surface
Ensure the diameter of the discharge pipe is equal to or smaller than the RC POLY-PIPE being attached. Smooth or tape any rough or sharp edges before making the connection. (You can use a empty 20 L oil can old or new for this by cutting it open. Then follow the instructions as indicated in the images. )
B. Fold Back Tubing
Fold about 0.3 meters (30 cm) of the Poly-Pipe back onto itself to create a double layer over the pipeline. Fasten the folded section with a large hose clamp or large cable ties.
C. Support the Tubing
Make sure the connection is at ground level or supported with dirt to prevent the Poly Pipe from hanging. Leave some slack at the water source to avoid the Poly Pipe from being pulled off the connection.
Poly Pipe Laying Instructions
D. Ease Initial Strain on Connection
Pull the Poly Pipe across the headlands, by inserting a pipe through the Poly Pipe roll and have two people carry the roll. Have someone hold the Poly Pipe at the discharge connection until the tension is released. You can also use machinery as indicated in the image.
E. Trenching
Lay Poly Pipe evenly in a continuous trench that is half the diameter of the Poly Pipe in depth and equal to the diameter in width. This prevents the Poly pipe from rolling when filled with water.
F. 90-Degree Turns
RC Poly Pipe can make 90-degree turns with a 1.8 to 2.4-meter radius. Ensure the trench radius is even on all corners.
G. Secure Poly Pipe in Place
Place a shovel of dirt every 4.5 to 6.1 meter to keep the Poly Pipe in place during installation and maintain proper tension for smooth unrolling.
H. Pipe End
For irrigation, position the open discharge end of the Poly Pipe over a berm approximately 1 meter high to prevent excess pressure buildup and avoid system damage.
I. Do Not Tie the poly pipe End
Tying the Poly Pipe end will cause pressure buildup and could burst the pipe. (Thus we do not recommend tying , but it can still work. )
J. Venting
Proper venting is crucial to avoid issues. Place an open top vent about 3 meters from the water source to release air buildup, which restricts water flow and increases pressure. Additional vents may be needed at high points, usually created by punching gates (holes) into the top of the Poly Pipe.
